1. Isimiso sokusebenza somshini wokubumba umjovo wepulasitiki wohlobo lwe-othomathikhi
Njengoba sonke sazi, kunenombolo enkulu yamacala ayimpumelelo okuguqulwa kwemvamisa kanye nokuguqulwa okonga amandla kwemishini yokubumba evundlile yomjovo e-China.Umshini wokubumba umjovo wepulasitiki wohlobo lwe-disc ozenzakalelayo ngokuphelele emabhizinisini okwenza izicathulo iyimishini kagesi evamile emabhizinisini okwenza izicathulo, aziwa ngokuthi ingwe kagesi.izwe lami liyizwe elikhulu elenza izicathulo elinenani elikhulu lemishini yokwenza izicathulo, kodwa kukhona amayunithi ambalwa ahilelekile ekuguquleni ukonga amandla.Isizathu esiyinhloko ukuthi abantu abajwayelene nesimiso sokusebenza semishini yokubumba umjovo wepulasitiki yohlobo lwe-disc.
1.1 Izici zemishini yomshini wokubumba umjovo wepulasitiki wohlobo lwe-disc othomathikhi (okuzobizwa kamuva ngokuthi: umshini wediski)
I-1) Lo mshini usetshenziselwa ngokukhethekile ukukhiqiza zonke izinhlobo ze-high-grade-color-color, izicathulo zezemidlalo ezinemibala emibili nemibala emithathu, izicathulo zokungcebeleka, izicathulo zabafana namantombazane kanye neminye imikhiqizo.
I-2) Izinto ezisetshenziswayo zilungele ukukhiqizwa kwegwebu nezinye izinto zokusetshenziswa kwe-thermoplastic, njenge-PVC, i-TPR, njll.
I-3) Umshini ulawulwa izinhlelo zekhompiyutha (i-microcomputer ye-chip eyodwa, i-PLC), imishini eyinhloko kanye neyokusiza ilawulwa ngokunembile, kulula ukuyisebenzisa futhi kulula ukuyigcina.
1.2 Ukuqhathanisa phakathi komshini wediski kanye nomshini wokubumba umjovo ovundlile wendabuko
1) Injini ye-hydraulic
Amaphampu kawoyela emishini yokubumba umjovo ovundlile kanye nemishini yediski amaphampu omthamo.Ngesikhathi sokubumba umjovo, ukucindezela kwepompo yamafutha kushintsha njalo.Indlela yokwelapha yendabuko yenqubo yokulungisa ingcindezi ephansi iwukukhulula ingcindezi ngevalvu elinganayo, futhi injini ibilokhu isebenza ngesivinini esigcwele ngaphansi kobuningi bamandla.Ukumoshwa kwamandla kagesi kubi kakhulu.
I-2) Ngokusho kwemodeli yomshini we-disc, ihlukaniswe ngomshini wombala owodwa, umshini wemibala emibili, umshini wemibala emithathu namanye amamodeli.
Phakathi kwabo, umshini we-monochrome unomnikazi oyedwa kuphela, ofana nomshini wokubumba umjovo ovundlile.
Umshini onemibala emibili uqukethe umshini omkhulu nomshini osizayo.Umshini osizayo unesibopho sokujova, ukuncibilika, isikhunta esiphezulu, isikhunta esiphansi nezinye izenzo.Umshini oyinhloko uhlanganisa izenzo zomshini osizayo, futhi kukhona isenzo esengeziwe sokujikeleza kwe-disc ukuze uqaphele ukunyakaza nokubeka isikhunta.
Umshini onemibala emithathu uqukethe umshini omkhulu kanye nemishini emibili esiza.
3)Inani lesikhunta
4) Imishini yokubumba evundlile yomjovo ngokuvamile inesethi eyodwa kuphela yesikhunta esisebenzayo, futhi lapho inqubo yokukhiqiza ishintshiwe, isikhunta sidinga ukushintshwa.
Inani lokubunjwa komshini we-disc lihlukile ngokuya ngemodeli.Ngokuvamile, kukhona amasethi angu-18, 20, 24, kanye nama-30 esikhunta.Ngokwenqubo yokukhiqiza, ngokusebenzisa iphaneli yokulawula, setha ukuthi indawo yokubumba iyasebenza noma cha.Isibonelo: imodeli ye-TY-322, izikhundla zesikhunta sesiteshi se-24 (isikhunta se-24 singafakwa), konke noma ingxenye yesikhunta singakhethwa ngokuguquguqukayo njengezikhundla zesikhunta esisebenzayo ngokuvumelana nezidingo ngesikhathi sokukhiqiza).Uma umshini wediski usebenza, i-turntable enkulu yenza ukuzungezisa okuhambisana newashi ngesivinini esikhulu, futhi i-PLC noma i-single-chip microcomputer yenza ukubala kohlelo.Uma kutholwa izindawo zokukhunta ezivumelekile kuphela, lapho i-PLC noma i-single-chip microcomputer iskena isignali yokwehlisa izinga, i-turntable iqala ukuncipha.Uma isignali yokuma ifinyelelwa, i-turntable yenza ukuma okunembile.Uma kungenjalo, uma kungekho ndawo yesikhunta evumelekile etholwayo, i-turntable enkulu izozungeza iye endaweni elandelayo yesikhunta evumelekile.
Inqobo nje uma umshini wokubumba umjovo ovundlile unokubamba isikhunta noma isignali yokuvula isikhunta, uzokwenza izenzo ezihlobene.
4) Indlela yokulungisa ingcindezi
Izindlela zokulungiswa kwengcindezi yemishini yokubumba yomjovo ovundlile kanye nemishini ye-disc yizo zonke izindlela zokulawula ukucindezela okulinganayo, kodwa ukucindezela komjovo wesikhunta ngasinye somshini we-disc (isikhunta esiningi) singasethwa ngokuzimela ngokusebenzisa iphaneli yokulawula, efanelekile ukwakhiwa imikhiqizo enemithamo ehlukene yomjovo.
Umshini wokubumba umjovo ovundlile ukhiqiza umkhiqizo ngamunye, futhi imingcele efanele iyahambisana.
5) Indlela yokusebenza yesikhunta
Lapho umshini wokubumba umjovo ovundlile usebenza, isikhunta esingaguquki asinyakazi, futhi isikhunta esinyakazayo kuphela esikhiya isikhunta kwesokunxele nesokudla noma ukuvula isikhunta lapho kunomyalelo, futhi sihamba ngomugqa oqondile ukusuka kwesokunxele kuya kwesokudla.
Lapho umshini wediski usebenza, isikhunta esingaguquki kanye nesikhunta esinyakazayo siyanyakaziswa futhi sibekwe yi-turntable enkulu.Uma kunemiyalo yokubopha isikhunta kanye neziyalezo zokuvula isikhunta, isilinda samafutha senza isenzo sokukhuphuka noma sokuwa.Lapho ethatha umkhiqizo, u-opharetha uzivulela ngokwakhe isikhunta esigudlukayo ukuze akhiphe umkhiqizo.
6) Idiski (i-turntable)
Umshini wokubumba umjovo wepulasitiki wohlobo lwe-othomathikhi uthola igama lawo ngoba i-turntable iyindilinga, ebizwa ngokuthi umshini wediski (umshini owodwa).Izingxenye eziningana ezilinganayo zahlukaniswa kudiski.Njenge-TY-322 ihlukaniswe ngamamojula angama-24.
Uma umshini oyinhloko noma umshini osizayo ungeyona indawo esebenzayo yokubumba, futhi kokubili umshini oyinhloko nomshini osizayo kusesimweni sokuvula isikhunta, i-PLC noma i-single-chip microcomputer ithumela isiyalo, futhi idiski inikezwa ingcindezi. ngomshini oyinhloko ukuzungeza ngesivinini esikhulu.Isistimu ithola ngokuzenzakalelayo isikhundla sesikhunta esisebenzayo, futhi i-disc ibekwe kahle ngemva kokunciphisa.
7) Indlela yokupholisa
Umshini wokubumba umjovo ovundlile wendabuko unomqondo "wesikhathi sokupholisa".Umjikelezo wamanzi okupholisa ufakwa esikhunjini ukuvikela ukupholisa kwesikhunta kanye nomkhiqizo.
Umshini wediski uhlukile.Ayinayo uhlelo lokujikeleza kwamanzi okupholisa, ngoba ngemva kokwakhiwa komkhiqizo, i-turntable yomshini we-disc ngokwayo isesimweni esijikelezayo noma esimweni sokulinda isikhathi esithile.Ngaphezu kwalokho, kunabalandeli abambalwa bokupholisa abafakwe emshinini ukupholisa isikhunta kanye nomkhiqizo..
1.3 Isimiso sokusebenza somshini wediski
Enqubweni yokubumba umjovo womshini we-disc, izenzo ezihlukahlukene ezifana ne-clamping, umjovo, ukuncibilika, ukuvulwa kwesikhunta, kanye nesivinini se-disc nesivinini kunezidingo ezihlukene zejubane nokucindezela.Asethwa ngenani elilinganayo kuphaneli yokulawula.Isibonelo: I-P1 isetha ukucindezelwa kwesikhunta okuvalayo, i-P2 isetha ukucindezela okuyinhloko komjovo, i-P3 isetha ingcindezi yesibili yomjovo, futhi i-P4 isetha ukucindezela kokuphakelayo.Lapho isidingo sokucindezela kokugeleza komshini we-disc sishintsha, ukucindezela komthwalo nokugeleza kulungiswa i-valve elinganayo (i-valve yokuchichima) ekuphumeni kwepompo yamafutha, futhi uwoyela owedlulele ugcwele ubuyela ethangini lamafutha ngaphansi kwengcindezi ephezulu.
Umshini wediski wombala owodwa unenjini eyodwa kuphela eyinhloko, ehlinzeka ngokuyinhloko ingcindezi ohlelweni ukuze iqedele isenzo somjovo nokuncibilika, kanye nesenzo sokubopha nokuvula isikhunta.Ngaphezu kwalokho, ilawula isistimu ephendukayo ukuze iqedele ukunyakaza nokubeka isikhunta.
Umshini wemibala emibili ungahlukaniswa umshini omkhulu nomshini osizayo.Ikakhulukazi yakhiwe ngokushisa, umjovo weglue, i- melt glue system, kanye nohlelo lokukhiya isikhunta.Umshini wemibala emithathu ufana nomshini wemibala emibili.Iqukethe umshini omkhulu kanye nemishini emibili eyisizayo.Umsingathi unesibopho sokuzungezisa nokubeka idiski.
Umshini we-disc uhlukaniswe izingxenye ezimbili: ukusebenza ngesandla kanye nokusebenza okuzenzakalelayo.
Lapho usebenza ngesandla, opharetha kufanele anikeze imiyalo ehambisanayo, futhi umshini wediski uzoqedela izenzo ezihambisanayo.Njengomjovo weglue, iglue encibilikayo, isikhunta esiphezulu, isikhunta esiphansi, ukujikeleza kwediski nezinye izenzo.
Ngesikhathi sokusebenza okuzenzakalelayo, ngemuva kokukhethwa kwesikhundla ngasinye sokubumba kuqediwe, inani lokudla, ingcindezi kanye nesikhathi kusethiwe, futhi izinga lokushisa lethubhu lezinto ezibonakalayo selishisiwe, qala iphampu yamafutha yomshini omkhulu, shintsha imanuwali kanye nokuvula okuzenzakalelayo. endaweni e-othomathikhi, bese ucindezela inkinobho yokuqalisa okuzenzakalelayo kanye.Isinyathelo esizenzakalelayo singenziwa.
I-1) Uma isikhundla sesikhunta samanje sisetshenziswa, ngemva kokucindezela inkinobho yokuqala okuzenzakalelayo, inani lokuphakela lizoba inani elimisiwe lalesi sikhunta.Uma okuphakelayo kungafinyeleli inani elibekiwe, kuzoba nesenzo sokubopha isikhunta.Isenzo sokuqinisa isikhunta esisheshayo kuphela esivunyelwe, futhi isenzo sokucindezela isikhunta esinensayo sitholakala kuphela ngemva kokuba okuphakelayo kufinyelele inani elimisiwe.Ngemuva kokuyeka ukukhiya isikhunta, umjovo kanye nezenzo zokuvula isikhunta ziyenziwa.
I-2) Uma isikhundla samanje sesikhunta singasetshenziswa, cindezela inkinobho yokuqalisa okuzenzakalelayo, i-disc izothuthela endaweni elandelayo yokubumba esetshenzisiwe, futhi inani lokuphakela lifinyelela inani elimisiwe lendawo elandelayo yokubumba esetshenzisiwe.Isenzo sezinto ezibonakalayo, ngemva kokuba i-turntable imisiwe, ukugoqa kwesikhunta okusheshayo (okusethwe ngesikhathi), isikhathi siyama, futhi lapho isikhathi sokudla sifika, ukugoqa kancane kwesikhunta kwenziwa, futhi umjovo kanye nezenzo zokuvula isikhunta zenziwa ngemva kokumisa isikhunta.
3) Lapho umshini oyinhloko kanye nomshini osizayo kusetshenziswa ngesikhathi esifanayo, kuyadingeka ukulinda kuze kube yilapho izenzo ezizenzakalelayo zomshini oyinhloko kanye nomshini osizayo seziqediwe futhi isikhunta sivulwa ngaphambi kokuba i-disc igijime futhi ijikeleze kuya kwesinye. isikhunta isikhundla.
I-4) Uma i-turntable iyeka ukuhamba ngaphambi kokuthi "iphuzu elincane" le-disc, i-disc izonciphisa ukuya endaweni yokumisa lapho "iphuzu elincane" litholwa.Uma isikhundla sesikhunta sisetshenziswa, emva kokubeka, isenzo sesikhunta sizokwenza ukukhiya isikhunta nezinye izenzo kuze kube yilapho isikhunta sivulwa.I-turntable ayinyakazi, kodwa isenzo sokuphakela sizokwenza ukuphakelwa kwesikhunta esilandelayo esisetshenzisiwe.Uma i-turntable imisiwe (izungeza ngokwewashi), i-turntable izohamba iye endaweni elandelayo yokubumba.Uma lesi sikhundla sesikhunta singasetshenziswa, idiski izobekwa endaweni eseduze, futhi ngeke ihambe iye esibunjeni esilandelayo kuze kube yilapho kukhishwa ikhefu le-turntable.
5) Ekusebenzeni okuzenzakalelayo, shintsha isimo esizenzakalelayo sibuyele esimweni semanyuwali, ngaphandle kokuthi i-disc izokwenza ukuma kancane (i-disc iyashintshwa ngesikhathi sokusebenza) nezinye izenzo zizoyeka ngesikhathi.Ingasethwa kabusha ngesandla.
1.4 Ukusetshenziswa kwamandla omshini wediski kubonakala ikakhulukazi ezingxenyeni ezilandelayo
I-1) Ukusetshenziswa kwamandla kagesi wepompo likawoyela wesistimu ye-hydraulic
2) Ukusetshenziswa kwamandla heater
3) Ukupholisa fan.
Kumabhizinisi okwenza izicathulo, ukusetshenziswa kwamandla yingxenye eyinhloko yezindleko zabo zokukhiqiza.Phakathi kokusetshenziswa kwamandla okukhulunywe ngenhla, ukusetshenziswa kwamandla we-hydraulic futha kawoyela kubala cishe i-80% yokusetshenziswa kwamandla omshini wonke we-disc, ngakho-ke ukunciphisa ukusetshenziswa kwawo kwamandla kuyisihluthulelo sokunciphisa ukusetshenziswa kwamandla omshini we-disc.Ukhiye wokonga amandla omshini.
2. Umgomo wokonga amandla womshini wediski
Ngemuva kokuqonda isimiso sokusebenza somshini we-disc, akunzima ukwazi ukuthi kukhona inqubo yokuguqulwa enobudlova kakhulu ngaphakathi komshini we-disc, onomthelela omkhulu emshinini futhi othinta impilo yalo lonke uhlelo lokubumba umjovo.Njengamanje, kunenqwaba yemishini yakudala emabhizinisini asekhaya okwenza izicathulo, anezinga eliphansi lokuzenzakalela kanye nokusetshenziswa kwamandla okuphezulu.Umshini ngokuvamile uklanywe ngokuvumelana nomthamo omkhulu wokukhiqiza.Eqinisweni, ngokuvamile ayisebenzisi amandla amakhulu kangaka ngesikhathi sokukhiqiza.Ijubane le-motor futha likawoyela lihlala lingashintshiwe, ngakho-ke amandla okukhiphayo acishe angashintshiwe, futhi kukhona amahhashi amakhulu nezinqola ezincane ekukhiqizeni.Ngakho-ke, inani elikhulu lamandla liyachithwa.
Ngenxa yezici eziyingqayizivele zemishini eyinhloko neyisizayo kanye nesikhunta esijikelezayo somshini wediski, azikho izikhundla eziningi zesikhunta ezisebenzayo ezisetshenziswa ekukhiqizeni, njengokuthi: imodeli ye-TY-322, amasethi angu-24 esikhunta, ngezinye izikhathi amasethi ayishumi nambili kuphela. zisetshenziswa , Ngisho nesikhunta esincane sisetshenziswa emishinini yokuhlola kanye nokuqinisekisa, okunquma ukuthi imishini eyinhloko neyisekelayo ngokuvamile isesimweni sokulinda isikhathi eside.Umshini osizayo wenza kuphela isenzo lapho uthola indawo yesikhunta esivumelekile.Lapho i-disc ijikeleza, umshini osizayo awenzi noma yisiphi isenzo, kodwa ngokuvamile, injini isasebenza ngesivinini esilinganiselwe.Ngalesi sikhathi, ingxenye yokuchichima kwengcindezi ephezulu ayigcini nje ngokwenza noma yimuphi umsebenzi owusizo, kodwa futhi ikhiqiza ukushisa, okubangela ukushisa kwamafutha we-hydraulic.Yebo, kodwa futhi kuyingozi.
Samukela ubuchwepheshe bokusebenza kokuguqulwa kwemvamisa ye-vector yesivinini ye-speedless sensorless yomshini wediski (bheka umdwebo wohlelo lukagesi).I-converter ye-frequency ithola izimpawu zokucindezela nokugeleza kusuka ebhodini lekhompyutha lomshini we-disc ngesikhathi sangempela.Ingcindezi noma isignali yokugeleza yomshini we-disc yi-0-1A, ngemuva kokucubungula kwangaphakathi, khipha ama-frequencies ahlukene futhi ulungise isivinini se-motor, okungukuthi: amandla okukhiphayo alandelwa ngokuzenzakalelayo futhi alawulwa ngokuhambisana nengcindezi nokugeleza, okulingana nokushintsha. iphampu yobuningi ibe yiphampu eguquguqukayo yokonga amandla.Uhlelo lokuqala lwe-hydraulic kanye nokusebenza kwawo wonke umshini kudinga Ukufanisa Amandla kuqeda ukulahlekelwa kwamandla okucindezela okukhulu okuchichima kwesistimu yokuqala.Kunganciphisa kakhulu ukudlidliza kokuvalwa kwesikhunta nokuvulwa kwesikhunta, kuzinzise inqubo yokukhiqiza, kuthuthukise ikhwalithi yomkhiqizo, kunciphise ukwehluleka kwemishini, kunwebe impilo yesevisi yomshini, futhi konge amandla amaningi kagesi.
Isikhathi sokuthumela: Mar-01-2023